Genesis Air - Lab Series R&D

+ Genesis Air - Lab Series R&D

E+R’s highly configurable Series Platform will enable your roll-to-roll product development from proof of principle, through scale-up and optimisation and on to initial pilot-scale production.

Genesis Air - Lab Series R&D

Key Features:

  • Web width up to 300mm
  • Interchangeable process modules allowing the widest range of processing technologies in one platform for Coating, Laminating & Printing
  • Multiple interchangeable coating systems
  • Fully adjustable roller positions for optimised web paths are optimised for web thickness between <12 and >200um and suitable for a wide range of substrates, paper, film, foil and more
  • Industry leading control system with PLC, SCADA and servo-based web transport system which operates between 0.1 and 50mpm
  • Closed loop, automatic web tension control throughout
  • Multi-spindle unwind and rewind options enable in-line coating and lamination with de-interleave and interleave for particularly sensitive layers
  • Drying options include air impingement, IR and/or UV cure
  • Hot melt capabilities

Ancillary Devices:

  • Static elimination
  • Corona treatment
  • Plasma treatment
  • Web Cleaning – Contact type
  • Web cleaning – Non-contact type

For bespoke solutions please get in touch so we can discuss creating a custom option to enhance all the benefits achievable both technically and commercially from our modular Coating Platform Series.

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GENESIS AIR - LAB SERIES R&D for Coating application and development
GENESIS AIR - LAB SERIES R&D for Coating application and development

+ Custom development for all Coating and Laminating applications

Our objective is to provide you with the ultimate solution that completely matches your needs, so our engineers will work with you from the concept stage to ensure you have the best possible design.

We are able to design and manufacture a range of form and tube mill rolls to suit your machinery irrespective of the origin or type. We will regrind or remake your existing rolls either in HSS or Carbide, the choice is yours.

We develop and manufacture world-class pilot + production coating and laminating equipment.

+ Engineering Capabilities

Experienced mechanical and electrical assembly and installation engineers

  • Wide experience across diverse range of applications
  • Mechanical assembly, set-up and calibration of machine sections in-house
  • In-house panel build for control cubicles
  • Installations completed globally, turn-key start-ups possible

Machine shop for the manufacture of key components

  • Equipment portfolio focussed on key elements of machinery – machine frames and ties, rollers, precision components
  • Early/late shift pattern
  • Complete ‘ownership’ of critical components

 Tool room for manufacture of precision components

  • Precision equipment – wire EDM, CNC grinding and finishing
  • Precision inspection and component validation equipment – CMM, Jodon etc.

Certified to ISO 9001: 2015 quality system

  • Component inspection and quality validation
  • Assembly validation and sign-off at FAT and SAT
  • View our Quality Policy Click here

+ Manufacturing Capabilities

Experienced mechanical and electrical/control engineering team

  • 18 full-time engineers
  • Web transport, roller design, web guiding, spreading etc.
  • Drying technologies
  • Coating technologies
  • Machinery sub-systems – pneumatics, hydraulics, cooling systems, vacuum

Mechanical design in 3D drafting system with sophisticated FEA

  • Complex stress analysis of vacuum vessels ensures optimal design
  • Stress deflection analysis for optimal precision and accuracy

Full control systems design – hardware and software

  • Electrical control cubicles, HMI and operator pendants
  • Wide variety of vendors – Rockwell, Siemens, Bosch Rexroth, Mitsubishi etc.
  • Fully compliant safety systems
  • Software design and implementation
  • Complex drive algorithms – registration, dynamic positioning, tension sensitivity and processing
  • Testing and commissioning of systems by E+R staff

+ Advanced Coating Solutions

Genesis Air - Lab Series R&D

+ Genesis Air – Lab Series R&D

Highly configurable Lab Series Platform enabling your roll-to-roll product development.

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1 Series Development Pilot Scale

+ 1 Series Development Pilot Scale

Enables roll-to-roll product development from proof of principle to full-scale production.

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10 Series Coating Laminating

+ 10 Series Coating Laminating

Utilising the latest coating techniques for the most sensitive and demanding substrates.

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20 Series Coating Laminating

+ 20 Series Coating Laminating

Custom-designed solutions and creative problem solving for our customers’ challenges.

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Series Winders

+ Series Winders

Leading edge technology Series Winder platform created from a wealth of innovation and experience.

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+ Have you got a question for our Coating Team?

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+ Coating Technical Articles

Our team has a wealth of knowledge and expertise built up over decades of experience in their fields of specialism. Read our technical articles to find out how we have used this expertise, with creative problem solving and critical thinking, to meet and surpass our customers’ needs.