+ CAC Tube Mill
A tube roll forming machine for the production of CAC (charge air cooler) tubes. A highly flexible machine capable of quick change over.
Tubes profiles are typically lap seam, more complex shapes can be produced. Can be operated as a stand-alone machine or linked to a tube collection system or incorporated into tube stuffing or insertion cell.
CAC Tube Mill Machine standard or bespoke solutions to customers specification are available.
- Capable of up to 250mm strip width
- 120 cuts/min or 75 metres/min
- 3 sub plates with 15 stations
- Integrated fluxing options
+ Custom development for all Heat Exchange applications
Our objective is to provide you with the ultimate solution that completely matches your needs, so our engineers will work with you from the concept stage to ensure you have the best possible design.
We are able to design and manufacture a range of form and tube mill rolls to suit your machinery irrespective of the origin or type. We will regrind or remake your existing rolls either in HSS or Carbide, the choice is yours.
Advanced Forming Machinery, Tube Forming Machinery & Heat Exchanger development
+ Engineering Capabilities
Experienced mechanical and electrical assembly and installation engineers
- Wide experience across diverse range of applications
- Mechanical assembly, set-up and calibration of machine sections in-house
- In-house panel build for control cubicles
- Installations completed globally, turn-key start-ups possible
Machine shop for the manufacture of key components
- Equipment portfolio focussed on key elements of machinery – machine frames and ties, rollers, precision components
- Early/late shift pattern
- Complete ‘ownership’ of critical components
Tool room for manufacture of precision components
- Precision equipment – wire EDM, CNC grinding and finishing
- Precision inspection and component validation equipment – CMM, Jodon etc.
Certified to ISO 9001: 2015 quality system
- Component inspection and quality validation
- Assembly validation and sign-off at FAT and SAT
- View our Quality Policy Click here
+ Manufacturing Capabilities
Experienced mechanical and electrical/control engineering team
- 18 full-time engineers
- Web transport, roller design, web guiding, spreading etc.
- Drying technologies
- Coating technologies
- Machinery sub-systems – pneumatics, hydraulics, cooling systems, vacuum
Mechanical design in 3D drafting system with sophisticated FEA
- Complex stress analysis of vacuum vessels ensures optimal design
- Stress deflection analysis for optimal precision and accuracy
Full control systems design – hardware and software
- Electrical control cubicles, HMI and operator pendants
- Wide variety of vendors – Rockwell, Siemens, Bosch Rexroth, Mitsubishi etc.
- Fully compliant safety systems
- Software design and implementation
- Complex drive algorithms – registration, dynamic positioning, tension sensitivity and processing
- Testing and commissioning of systems by E+R staff
+ Advanced Forming Solutions
+ Tube Mill
Runs at 150 metres and 300 cuts per minute. Quick changeover – change from one model to another easily within 30 minutes.
+ Tube Collection Systems
Designed to collect folded tubes for storage in trays or paper band tubes at up to 300 tubes/min. Accommodates tube lengths from 130mm – 1200mm.
+ Turbulator Machine
Robust and flexible machine capable of up to 310mm strip width and 150 cuts/min.
+ Fin Mill
Capable of single or twin lane operation and up to 75 cuts and 250 per minute. Built to exacting standards with both single and twin track production.
+ CAC Tube Mill
Designed to be flexible - has a sub plate design to allow for quick changeovers between different products. Capable of producing tubes up to 100mm high.
+ Fin / Tube Insertion
Systems available to suit CAC or ATOC fin / tube insertion. CAC tubes up to 60 tubes/min, ATOC tubes with 2 internal fins 20 tubes/min.
+ Core Assembly / Core Builder
Manual output machine and fully automated solutions available.
+ Have you got a question for our Forming Team?
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+ Forming Technical Articles
Our team has a wealth of knowledge and expertise built up over decades of experience in their fields of specialism. Read our technical articles to find out how we have used this expertise, with creative problem solving and critical thinking, to meet and surpass our customers’ needs.
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