Breathing new life and functionality into existing machines

+ Retrofit and re-drives

We're Specialists in the retrofitting and redriving of existing machines - whatever the manufacturer.

Our technical team are highly experienced in the retrofitting and upgrading of existing machinery to increase performance, improve functionality, provide longevity and remove obsolescence.

Often electronics become obsolete rendering a mechanically sound print station or screenline obsolete. replacing the drive and control system can breathe new life into your production line.

E+R took a relatively new Stork SPG SP5, Screenline and replaced the entire drive and control system to improve the operational efficiency and accuracy of the unit. This saved several million pounds in capital expenditure ensuring a much longer working life for the unit.

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Stork SPG SP 5 screen line retro fitted and redriven by E+R

+ Specialist in the refurbishing and retrofitting of print stations and print modules

Not only do we redrive complete production lines we also add printing modules or stand-alone stations to existing equipment integrating into your control system. In many cases, we can do this irrespective of the original manufacturer.

Our objective is to provide you with the ultimate solution that completely matches your needs, so our engineers will work with you from the concept stage to ensure you have the best possible design.

Advanced development for printing, wallpaper and wallcovering machinery

+ Engineering Capabilities

Experienced mechanical and electrical assembly and installation engineers

Wide experience across a diverse range of applications
Mechanical assembly, set-up and calibration of machine sections in-house
In-house panel build for control cubicles
Installations completed globally, turn-key start-ups possible
Factory layout, service’s, material flow, product handling Installation, commissioning and Operator training & Material Supplier introductions.

Machine shop for the manufacture of key components

Equipment portfolio focussed on key elements of machinery – machine frames and ties, rollers, precision components
Early/late shift pattern
Complete ‘ownership’ of critical components

Toolroom for manufacture of precision components

Precision equipment – wire EDM, CNC grinding and finishing
Precision inspection and component validation equipment – CMM, Jodon etc.

Certified to ISO 9001: 2015 quality system

Component inspection and quality validation
Assembly validation and sign-off at FAT and SAT
View our Quality Policy Click here

+ Manufacturing Capabilities

Experienced mechanical and electrical/control engineering team

18 full-time engineers
Web transport, roller design, web guiding, spreading etc.
Drying technologies
Coating technologies
Machinery sub-systems – pneumatics, hydraulics, cooling systems, vacuum

Mechanical design in 3D drafting system with sophisticated FEA

Complex stress analysis of vacuum vessels ensures optimal design
Stress deflection analysis for optimal precision and accuracy

Full control systems design – hardware and software

Electrical control cubicles, HMI and operator pendants
Wide variety of vendors – Rockwell, Siemens, Bosch Rexroth, Mitsubishi etc.
Fully compliant safety systems
Software design and implementation
Complex drive algorithms – registration, dynamic positioning, tension sensitivity and processing
Testing and commissioning of systems by E+R staff

+ Advanced coating, printing and embossing machines for the printing, wallpaper and wallcovering market

+ Combination Lines

Combine processes for a machine configuration tailored to your needs.

+ Commercial Wallcovering Lines

High-speed printing, laminating and embossing machinery with special features for commercial needs.

+ Coating Machines

The full range of coating machines ideal for wallpaper and wallcovering production.

+ Rotary Screen

The most advanced rotary screen printing heads with superior accuracy.

+ Gravure Printer

Special features make colour change quicker and improve press utilisation.

+ Flexo Printing

Custom manufacturing of flexo printing equipment from the development of full flexo printing lines to the creation of integrated flexo printing modules onto your existing workflow.

+ Embossing Machinery

World-renowned embossers used by leading European wallpaper manufacturers.

+ Piece Winders

Whether its rewinding a web into a large diameter reel for further processing or winding finished rolls of wallpaper ready for wrapping we have range of options for you at various widths.

+ Dryers

A full range of dryers using gas, thermal oil, steam or electricity.

+ Retrofit and re-drives

We're Specialists in the retrofitting and redriving of existing machines - whatever the manufacturer

+ Print stations

Combine processes for a machine configuration tailored to your needs.

+ Have you got a question for our Print, wallcovering and coatings Team?

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+ Print Technical Articles

Our team has a wealth of knowledge and expertise built up over decades of experience in their fields of specialism. Read our technical articles to find out how we have used this expertise, with creative problem solving and critical thinking, to meet and surpass our customers’ needs.

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