+ Genesis L Series Vacuum Coating Machine
Small scale production machine
Web widths 0.5M – 1.2M
Custom design available.
Genesis L Series Vacuum Coater Machine
Summary Specification:
- Line speed (High Range) 1-500m/min, (Low Range) 0.1-20m/min
- Tension 50-800N
- Web Thickness 12-500micron
- Core diameter 76mm or 152mm
- Reel size Up to 800mm diameter
- Substrate PET, PI, PEN, StSt/Al foil. etc.
- Web width 0.5M – 1.2M
- Optional Sources Sputter, Electron-Beam, PACVD, ALD, Plasma Treatment, Linear Ion Activation
- Pump down to process <15mins (Dry backing pumps, Turbo pumps)
- Bi Directional drive modes Non coated surface contact mode
- Optional Monitoring Optical Density, Thickness (Crystal), Resistance (eddy current) or Spectral Transmission/Reflection
Applications for our advanced Vacuum technology include:
Barrier, flexible electronics, battery, energy storage, solar, flexible solar, display, security, Research and Development.
Genesis L Series
Genesis L Series
Genesis L Series
Genesis L Series
Genesis L Series
Genesis L Series
Genesis L Series
Genesis L Series
Genesis L Series
Genesis L Series
Genesis L Series
Genesis L Series
Genesis L Series
Genesis L Series
Genesis L Series
Genesis L Series
+ Custom development for Pilot-scale vacuum coaters through to production-grade machinery
We create pilot-scale vacuum coaters for R&D or small-scale production, through to matched production machinery.
Our objective is to provide you with the ultimate solution that completely matches your needs, so our engineers will work with you from the concept stage to ensure you have the best possible design.
Advanced Vacuum coating development expertise.
+ Engineering Capabilities
Experienced mechanical and electrical assembly and installation engineers
- Wide experience across diverse range of applications
- Mechanical assembly, set-up and calibration of machine sections in-house
- In-house panel build for control cubicles
- Installations completed globally, turn-key start-ups possible
Machine shop for the manufacture of key components
- Equipment portfolio focussed on key elements of machinery – machine frames and ties, rollers, precision components
- Early/late shift pattern
- Complete ‘ownership’ of critical components
Tool room for manufacture of precision components
- Precision equipment – wire EDM, CNC grinding and finishing
- Precision inspection and component validation equipment – CMM, Jodon etc.
Certified to ISO 9001: 2015 quality system
- Component inspection and quality validation
- Assembly validation and sign-off at FAT and SAT
- View our Quality Policy Click here
+ Manufacturing Capabilities
Experienced mechanical and electrical/control engineering team
- 18 full-time engineers
- Web transport, roller design, web guiding, spreading etc.
- Drying technologies
- Coating technologies
- Machinery sub-systems – pneumatics, hydraulics, cooling systems, vacuum
Mechanical design in 3D drafting system with sophisticated FEA
- Complex stress analysis of vacuum vessels ensures optimal design
- Stress deflection analysis for optimal precision and accuracy
Full control systems design – hardware and software
- Electrical control cubicles, HMI and operator pendants
- Wide variety of vendors – Rockwell, Siemens, Bosch Rexroth, Mitsubishi etc.
- Fully compliant safety systems
- Software design and implementation
- Complex drive algorithms – registration, dynamic positioning, tension sensitivity and processing
- Testing and commissioning of systems by E+R staff
+ Advanced Vacuum Solutions
+ Have you got a question for our Vacuum Team?
Please fill in your details below and a member of our dedicated team will be in touch. Please complete as much information as you so that we can make sure the right person picks up your enquiry.
+ Vacuum Technical Articles
Our team has a wealth of knowledge and expertise built up over decades of experience in their fields of specialism. Read our technical articles to find out how we have used this expertise, with creative problem solving and critical thinking, to meet and surpass our customers’ needs.
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